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My
Latest Radio Project
A comprehensive story containing historical, educational, technical and biographical elements & opinions by John Fuhring Introduction
This is the story of me building a shortwave
regenerative radio and not meant to be strictly a technical article.
Because it is a story, I get to express my opinions and
philosophy and I don't have to come up to anybody's standards of
journalism or technical writing. Yes, it contains technical
features and if that's all you are interested in, you are invited to
skip around and read just those. In any event, I would ask you to
please treat this as a story and not necessarily as a "how to" manual.On another page of this website I told about how I became interested in radios and all about the first (amplified) radio I ever built. That was a long time ago, back around 1958 or so and I've designed and built a lot of radios since then. Most of my early radio projects have been recycled for parts over and over again so that only first regenerative tube radio and my " Magnum Opus " homebrewed ham radio remains. By the way, what I'm calling my " Magnum Opus " is a multi band single sideband transceiver that I built during the 1974-77 time frame. If I ever get it working again, I'll write up the story of that radio and post it too.* Anyway, to use a common metaphor regarding the passing of time, a lot of water has gone under the bridge since I built my first Armstrong type regenerative radio using a 1H4 tube and I must admit that I haven't designed or built a radio in over 30 years until just this week (June 1st, 2011). * Since first mentioning my "Magnum Opus" radio above, I have restored and partially redesigned that radio and I have been using it to talk to my fellow ham radio operators. You will find a link to my "Magnum Opus" homebrewed ham radio at the end of this story. Why
build yet another radio and what got me started
Lately I've been restoring old
radios and completing old projects that were put on hold back in my
high school days. This activity
has rekindled my old passion for radios and now I'm hooked once again.
Like the fool that I am,
a few days ago bid on an unrestored and non working 1936 model
Fairbanks Morse shortwave
radio and should be arriving any day now. (Please see link at the
end of this story.) If that weren't
bad enough, I suddenly got the itch to begin building radios from
scratch once
again. What could be a better way to begin than to begin at
the beginning and build another Armstrong type regenerative radio?
Well, that's
what I did, but this time I decided to use 1970s instead of 1920s
technology and use a Field Effect Transistor (FET) in place of the
venerable old 1H4 thermionic tube.
Why
reinvent the wheel?
So, there I was with this really neat little radio
cabinet with a very nice vernier dial and tuning
capacitor already installed and there it was just begging me to do
something with
it. The more I looked at it, the more " regenerative receiver ---
regenative receiver "
kept popping into my head. Of course I had several ways I could
go if I built a regenative receiver into this box.
I could come up with my own design, breadboard it and
experiment with configurations until I had a prototype that worked well
or
I could surf the Internet and see what smarter people have come up with
and then steal their designs. Being lazy, I chose the latter and
found
a circuit by a Charles Kitchen that I really liked. After I had
read
the article, I contacted a circuit board builder and ordered what I
thought was the very circuit board mentioned in the article. I though ordering a board was best since pre-made circuit boards are so much easier and faster than building a similar project on a " perf " board and and so much more elegant than wiring up everything using the " dead bug " method. Don't get me wrong, the " dead bug " method is a perfectly good way to make stuff and I've make many things that have performed well, but all those " dead bugs " are so ugly, you just don't want anybody to see what you have built.
Mr. Kitchen's design
looked as good
or better than anything I could design for myself so I
eagerly sent off for the board from an online catalog and several days
later I had
the board. To my severe disappointment, they sent me a board for
one of Mr. Kitchen's later projects
called the "Scout Beginner's Receiver." I was extremely
disappointed. At first I thought of
sending it back, but the postage was so high that it equaled the cost
of the board so I just fumed and stewed over it for a day or so.
Here's what they sent me:
After looking over the circuit board, I figured that I could easily grind out a portion of the circuit board's ground plane with a tiny diamond burr I have. That way, I could create the pads for an RF stage that I wanted. Well, I did, and it was easy to do and so I mounted a 2N2222 transistor for the RF amplifier and proceeded to put in all the parts for the other stages too. Here's what I finally came up
with:
There were several things that intrigued me about this "Scout" receiver. First, I had never worked with " common base" or "grounded base" designs before and you know, I still don't understand how they can amplify. Another thing, I had never used a bipolar transistor in a regenative stage before, but had read that the amplification factor of a bipolar transistor in a regenative receiver is actually much higher than for a FET. Another thing that intrigued me was Mr. Kitchen's so-called " Floating Diode Detector. " I would have never believed that you could get away without a DC bypass of some kind, but there it was and I just had to try it. Finally, I had never seen a LM386 audio amplifier IC configured for high impedance like this and I wanted to see how well it would work. I began stuffing the circuit board with parts and soldering them in. For a coil form I used a pill bottle I got at a pharmacy. When complete, I mounted the circuit board and all the other parts very neatly in my little aluminum radio chassis and turned on the set. Well, I could hear radio signals, but the truth is, the radio sucked. I mean, it sucked really badly (sorry Mr. Kitchen), I can't lie, it just sucked. First thing I noticed was that the RF amplifier stage worked OK, but the regeneration control was ultra squirrelly and I mean Squirrelly with a capital S. When I'd tune in a station, the regeneration level would change drastically with the amplitude and it would sound absolutely awful. Now, when I bypassed the RF stage by turning it all the way down and I connected a short antenna to the tank circuit (as recommended in the original design), the regeneration worked somewhat better, but the signals were weak. When I tried using an outside antenna (by wrapping the wire around the short antenna, as recommended), the unacceptable squirrellyness of the regeneration returned. What a bummer! My feelings of disappointment returned with a vengeance and I was more than a little mad at myself for wasting so much of my time on this turkey. I
decide to scrap the original design
and here's a little rant you don't have to
agree with
My radio worked so poorly, I just couldn't live
with it any more and, as I mentioned, I was a bit angry about all this.
To tell the truth, I would never, in a million
years, recommend that a young person build something like this.
In my opinion, it is a waste of a kid's money, but more importantly, it
has every potential to discourage a young person and turn them away
from the whole idea of designing and building radios. Frustrating
and disappointing projects have had that effect on me and I'm careful
to avoid having young people feel discouraged. For example, I was
given
a cheap microscope as a kid and frustration and disappointment with it
turned me off from the wonders of the microscopic world for nearly 50
years until I finally bought a really good scope. Overcoming
adversities is a skill that all young people need to develop, but one
shouldn't expect a kid to develop that skill too soon. In my
opinion, this particular radio is not a good one for a young person to
build because of the faults
already mentioned and the fact that they would end up with something so
utterly inferior, they would never be able to use it for anything
practical or even want to show it off. Again, I apologize to Mr.
Kitchen and his friends for
being so negative and for any hurt feelings, but I feel compelled to be
honest here.You
just can't beat Armstrong's original idea
After three days of trying every idea I could think
of and changing the values of several of the components, I finally
decided that I couldn't live with this design any longer. Well,
maybe not all of the
design, perhaps I could keep the RF stage and I could keep the
audio
amplifier stage, but everything else had to go and in its new
incarnation, the regenerative
detector would have to be an Armstrong type and I'd have to use a FET
for the detector. Looking over the circuit board, I formulated a way I could put an FET in there by removing some parts, adding others, grinding out a few traces and grinding in a few new ones. Actually, it was rather easy to convert the circuit board over to my new design and in a single evening I had all the modifications done. I put in all the parts and mounted everything in the little chassis as before. I even mounted a nice big (3 inch) speaker in the little chassis. Here's what my radio's schematic looks like now:
What a
huge difference between the two configurations. This particular
design
is stable, it sounds great and has much more volume than the other
design. This
radio really works well and I am extremely pleased with it. I
have it
adjusted to cover from 3.5 mHz to 8 mHz (or megacycles, as we used to
say) and the tuning and regeneration control is smooth. The RF
stage doesn't pull the detector and cause all kinds of unwanted
regeneration effects like the NPN version did and even the volume
control is nice and smooth.
Although I am using a really nice, very old dial with precision gear reduction, the tuning is so sharp that it is hard to get it right on frequency without a lot of trouble, especially on SSB. To overcome the sharpness of the tuning, I installed a really excellent little fine tuning control which uses an ordinary 1N4007 rectifier diode as a variactor. By the way, I built the fine tuning control on the potentiometer itself so that none of its components are mounted on the circuit board. The circuit elements are as follows: 1) The RF stage, which uses a grounded base amplifier. The signal level goes smoothly from loud to soft as the RF Gain Control potentiometer's goes through its travel. I had expected a lot less linearity, so this control works better than I would have believed. 2) The Armstrong regenerative detector with its tickler coil and throttle is, of course, the heart of the project. The way it is configured, it is easy to tune, stable and fun to use. 3) A LM386 0.25 watt audio amplifier that is configured for a voltage gain of 200 (which is its maximum). As mentioned, it is arranged to be fed with a 100 K ohm potentiometer, which I've never seen done this way before, but seems to work just fine. I have it connected to an internal 3 inch speaker and it really pumps out the sound. What
Armstrong never knew
You may have noticed that there is a subtle
difference between the way this FET is configured and the way a
thermionic triode tube (like my 1H4) is configured. After
Armstrong figured out how the Audion tube actually worked (by
thermionic emission of electrons and not by positive ions), he
discovered that the grid would self bias and become negative due to
picking up electrons from the stream that left the hot cathode on its
way to the anode (plate). All he had to do was select a "grid
tickler" resistor of sufficient value (like 1 or 2 megohms) that would
allow the tube to self bias without becoming too negative. Too
much resistance or an open circuit and the tube would self bias to
cutoff, but too little resistance and the bias would be too small and
the tube conduct too heavily and
would be at the wrong part of its conduction curve for amplification.With the FET, the equivalent "gate tickler" resistor shown will not have the same self biasing effect since there is no way for the gate to pick up passing electrons to become self biased. To bias the FET properly (make the gate "negative" with respect to the source (or cathode) and thus set the current through the FET to the right level), it is necessary to have a bias network between the source and ground. Biasing is accomplished by simply using a 10K resistor and a bypass 0.001 MFD capacitor. It just so happens that this is also a really excellent place to tap off the audio too. (By the way, you might want to experiment with a resistor between 5K and 10K in this circuit and determine for yourself what value works best when listening to SSB) When listening to AM broadcast, the throttle should set the regeneration just slightly below the threshold of oscillation. At this level the FET is working at the correct bias, current flow through the FET is proper and everything is good. When the FET goes into hard oscillation, as happens as you tune to a higher frequency or when listening to Single Side Band (SSB) or Morse Code (CW), the FET conducts way too much and goes into a kind of run-away. The current through it is all wrong and it starts acting squirrelly and if the current rises too much and the voltage produced at the Zener diode looses regulation, it gets really, really squirrelly. A self biased tube does not experience run-away under these conditions because the more it conducts, the more electrons the grid picks up and the more negative it biases itself. Because the gate of an FET can't pick up extra electrons and become increasingly negative like that, putting a high speed diode (the 1N914 shown in the schematic) in the gate circuit insures that extra negative bias will be automatically produced to keep the FET under control. With the diode arranged thus in the circuit, it allows negative bias to rise above the set value as oscillations gain in amplitude and thus the FET's current and operating parameters are kept where they should be. This diode works great to " de-squirrel " the operation of the radio when listening to SSB or CW signals and I recommend putting one in there. Of course, there are lots of diodes out there, but be sure you use a fast switching type in this circuit. At least, that's what I think the 1N914 diode is doing to the gate circuit. I'm sure the smart guys who really know their theory will soon be setting me right about all this, so stay tuned for a better explanation why this diode in the gate circuit works so well. Back
to the project
To protect all the circuits, I'm using a
1N914 diode to block reverse voltages in case somebody tries to put the
battery in backwards while the set is turned on. Yes, the
connections on top are polarized and normally you wouldn't have the set
turned on when changing batteries, but I like to have my stuff
fool-proof whenever possible. Why a 1N914 diode?
I have a lot of
1N914s and they will easily
handle the current, but any diode will work just as well. You
have a lot of 1N4007 or 1N4001s? Yeah, they will work fine too.Finally, I left the high impedance audio control potentiometer alone since it works smoothly throughout its range and the audio level in this configuration sounds just as loud as when using a more conventional 10 K potentiometer. I discovered that there was some kind of audio oscillation that started when the potentiometer was set all the way open, but that a small value resistor or choke coil easily eliminated it. I guess I should have added some RF filtering here, but a simple resistor in line with the potentiometer's high side works just fine. As a future addition, I want to experiment with a band switch to short out some coil windings so I can extend the range of the set up to 15 mHz or so. I think it would be nice to have two bands, 3.5 to 8 and 8 to 15 that would be selected by a simple toggle switch.
Final
thoughts on this project and some suggestions
Well, in
words and pictures, that is the story of my latest regenerative
radio project. If you are interested in building a similar radio,
I suggest you follow Mr. Kitchen's advanced regenerative radio design
but strictly avoid his "Beginner's Scout" design. It will help a
lot if you can get the right circuit board for the project, but if you
are careful and use those stick-on strips and pads, a perforated
circuit board will work wonderfully for you. I have recently
built several BFO's and HF buffer amplifiers using perf boards and
stick-on pads and they work just great and look good too. If you
have to, you can use the "dead bug" method where you use globs of
solder to connect everything and it will work well at these frequencies
too, only just don't show anybody the insides of your radio. It
works, but god is it ugly!Credits
I'd like to thank the long deceased Edwin Armstrong
for the many invaluable contributions he made to understanding
electronic devices and circuits and
for formulating the ideas behind most of the neat stuff I've built over
the years. I'm sorry you lost your temper, hit your wife and
jumped out of a window to your death, but I've been screwed by evil
villains like
David Sarnoff myself and I think I know a little of how you must have
felt.
If it means anything now, I too acknowledge the fact
the U.S. Supreme Court was wrong, you were right, Lee Deforest was a
fraud and he received way too much credit for things he never even
understood. I'm sorry, but RCA was right about the need for FM to
move up to the VHF high band. The truth is, some of those young
engineers actually understood your invention better than you did.
It happens all the time in high technology where us old guys get
beat out by the whippersnappers and have to take an early retirement.
If I could, I would like to tell you about what I
have
discovered regarding money, recognition and happiness. What I've found
is
that there is no hateful person and certainly there is no amount of
money or
fame that is worth sacrificing your happiness, the happiness of those
you
love and especially your life for. Greedy, ruthless,
scheming, manipulative bastards like Sarnoff may cheat you out of
your money, the recognition you deserve and your plans for a better
world, but they can take your happiness only if you give them the power
to take it. We should never give those people that kind of power.
Screw the
money, the fame and the whole sorry lot; it won't buy you anything if
you end up killing yourself or if, in your frustration, you hurt the
ones you love. It doesn't take all that much to live comfortably
and happily and, in the end, we all finish up dead and forgotten with
no way to take it with us
anyway.
Naked you came forth from nothingness when you were born and
naked into nothingness did you return when you died, not
withstanding your accomplishments in life -- as shall we all in the
end.
with some personal thoughts and philosophy
you don't have to agree with
Finally, I'd like to apologize to Mr. Charles Kitchen for the mean (but true) things I said about his Beginner's Scout Radio. However, I'm not taking anything back. I do want to thank him for all the ideas that I shamelessly ripped off from him. I also want to acknowledge that most of the schematics I'm presenting here were originally drawn by him and that I only modified them. The
End
Having arrived this far,
obviously you have a superior attention span and reading ability that
far exceeds that of the
majority of web users. I highly value the opinion of people such as yourself, so I ask you to briefly tell me: Did
you enjoy this article
or did it suck?
If you have any detailed comments, complaints or suggestions, please E-mail me directly If you liked this article, maybe you would like to read about ![]() The First Regenerative Radio I ever made Or perhaps you'd like to read my essay on Early Coherer and other radio detectors. Or maybe the article on my ![]() High performance Heathkit CR1 crystal radio. I have made a working prototype of a small and cheap crystal radio based on the Heathkit CR1 ![]() A crystal radio project for advanced students and hobbyists If you like reading about building home made radios up from scratch, perhaps you would like ![]() My Magnum Opus homebrewed ham radio project from my list of interesting old radios. |