My Latest Radio Project
A comprehensive story containing historical, educational, technical and biographical elements & opinions
by

John Fuhring

  
Introduction
     This is the story of  me building a shortwave regenerative radio and not meant to be strictly a technical article.  Because it is a story, I get to express my opinions and philosophy and I don't have to come up to anybody's standards of journalism or technical writing.  Yes, it contains technical features and if that's all you are interested in, you are invited to skip around and read just those.  In any event, I would ask you to please treat this as a story and not necessarily as a "how to" manual.

     On another page of this website I told about how I became interested in radios and all about the first (amplified) radio I ever built.  That was a long time ago, back around 1958 or so and I've designed and built a lot of radios since then.  Most of my early radio projects have been recycled for parts over and over again so that only first regenerative tube radio and my " Magnum Opus " homebrewed ham radio remains.  By the way, what I'm calling my " Magnum Opus " is a multi band single sideband transceiver that I built during the 1974-77 time frame.  If I ever get it working again, I'll write up the story of that radio and post it too.*  Anyway, to use a common metaphor regarding the passing of time, a lot of water has gone under the bridge since I built my  first Armstrong type regenerative radio using a 1H4 tube and I must admit that I haven't designed or built a radio in over 30 years until just this week (June 1st, 2011).  

* Since first mentioning my "Magnum Opus" radio above, I have restored and partially redesigned that radio and I have been using it to talk to my fellow ham radio operators.  You will find a link to my "Magnum Opus"  homebrewed ham radio at the end of this story.

Why build yet another radio and what got me started
     Lately I've been restoring old radios and completing old projects that were put on hold back in my high school days.  This activity has rekindled my old passion for radios and now I'm hooked once again.  Like the fool that I am, a few days ago bid on an unrestored and non working 1936 model Fairbanks Morse shortwave radio and should be arriving any day now.  (Please see link at the end of this story.)  If that weren't bad enough, I suddenly got the itch to begin building radios from scratch once again.  What could be a better way to begin than to begin at the beginning and build another Armstrong type regenerative radio?  Well, that's what I did, but this time I decided to use 1970s instead of 1920s technology and use a Field Effect Transistor (FET) in place of the venerable old 1H4 thermionic tube.  


My FET regenerative radio project.
 Notice the really neat little tuning dial.  Boy, they sure don't make nice ones like this anymore.  It just begged me to make radio using it.  Using a shortwave receiver, I listened for the regenerative signal when the unit was in oscillation and by matching my dial to the radio's dial, I was able to put calibration marks on the dial face (not shown in this photograph).


     To tell the truth, the thing that triggered this latest project was a little chassis box I came across while rummaging through my big box of radio junk that I have up in my attic.  Here was this box, left over from an old project that never worked right, with a tuning capacitor and wonderful dial plate already mounted, but otherwise empty.  It was cute as a bug and I remembered how, back in the early 70s, I had intended it to be a direct conversion receiver for the 80 and 40 meter ham bands.  The problem with the radio was that it failed to perform as I wanted it too and after a while I asked myself why I was fooling with this thing when I had much better radios at my disposal?  I never put the circuit board back in and I have no idea where it is nor do I care because it never worked all that well anyway.  As I remember, it kept blowing out those very delicate (and expensive) dual gate FETs and nothing I could do seemed to be able to protect them.  This then is the details of my latest radio project.

Why reinvent the wheel?
     So, there I was with this really neat little radio cabinet with a very nice vernier dial and tuning capacitor already installed and there it was just begging me to do something with it.  The more I looked at it, the more " regenerative receiver --- regenative receiver " kept popping into my head.  Of course I had several ways I could go if I built a regenative receiver into this box.  I could come up with my own design, breadboard it and experiment with configurations until I had a prototype that worked well or I could surf the Internet and see what smarter people have come up with and then steal their designs.  Being lazy, I chose the latter and found a circuit by a Charles Kitchen that I really liked.  After I had read the article, I contacted a circuit board builder and ordered what I thought was the very circuit board mentioned in the article.  

     I though ordering a board was best since pre-made circuit boards are so much easier and faster than building a similar project on a " perf " board and and so much more elegant than wiring up everything using the " dead bug " method.  Don't get me wrong, the " dead bug " method  is a perfectly good way to make stuff and I've make many things that have performed well, but all those " dead bugs " are so ugly, you just don't want anybody to see what you have built.
 

Charles Kitchen's FET Armstrong radio from the original article.  

   Mr. Kitchen's design looked as good or better than anything I could design for myself so I eagerly sent off for the board from an online catalog and several days later I had the board.  To my severe disappointment, they sent me a board for one of Mr. Kitchen's later projects called the "Scout Beginner's Receiver."  I was extremely disappointed.  At first I thought of sending it back, but the postage was so high that it equaled the cost of the board so I just fumed and stewed over it for a day or so.  

Here's what they sent me:


Mr. Kitchen's Beginner's Scout Radio with a bipolar transistor in a Hartley oscillator configuration.
I'm sorry, but this design sucks!  
    
     After looking over the circuit board, I figured that I could easily grind out a portion of the circuit board's ground plane with a tiny diamond burr I have.  That way, I could create the pads for an RF stage that I wanted.  Well, I did, and it was easy to do and so I mounted a 2N2222 transistor for the RF amplifier and proceeded to put in all the parts for the other stages too.  

Here's what I finally came up with:


My " improved " Beginner's Scout Radio.
I never did add a band switch, but otherwise I built it as shown.  
It worked, but oh did  it suck!  

     There were several things that intrigued me about this "Scout" receiver.  First, I had never worked with " common base" or "grounded base" designs before and you know, I still don't understand how they can amplify.  Another thing, I had never used a bipolar transistor in a regenative stage before, but had read that the amplification factor of a bipolar transistor in a regenative receiver is actually much higher than for a FET.  Another thing that intrigued me was Mr. Kitchen's so-called " Floating Diode Detector. "  I would have never believed that you could get away without a DC bypass of some kind, but there it was and I just had to try it.  Finally, I had never seen a LM386 audio amplifier IC configured for high impedance like this and I wanted to see how well it would work.  

     I began stuffing the circuit board with parts and soldering them in.  For a coil form I used a pill bottle I got at a pharmacy.  When complete, I mounted the circuit board and all the other parts very neatly in my little aluminum radio chassis and turned on the set.  Well, I could hear radio signals, but the truth is, the radio sucked.  I mean, it sucked really badly (sorry Mr. Kitchen), I can't lie, it just sucked.  

     First thing I noticed was that the RF amplifier stage worked OK, but the regeneration control was ultra squirrelly and I mean Squirrelly with a capital S.  When I'd tune in a station, the regeneration level would change drastically with the amplitude and it would sound absolutely awful.  Now, when I bypassed the RF stage by turning it all the way down and I connected a short antenna to the tank circuit (as recommended in the original design), the regeneration worked somewhat better, but the signals were weak. When I tried using an outside antenna (by wrapping the wire around the short antenna, as recommended), the unacceptable squirrellyness of the regeneration returned.  What a bummer!  My feelings of disappointment returned with a vengeance and I was more than a little mad at myself for wasting so much of my time on this turkey.  

I decide to scrap the original design
and here's a little rant you don't have to agree with
     My radio worked so poorly, I just couldn't live with it any more and, as I mentioned, I was a bit angry about all this.  To tell the truth, I would never, in a million years, recommend that a young person build something like this.   In my opinion, it is a waste of a kid's money, but more importantly, it has every potential to discourage a young person and turn them away from the whole idea of designing and building radios.  Frustrating and disappointing projects have had that effect on me and I'm careful to avoid having young people feel discouraged.  For example, I was given a cheap microscope as a kid and frustration and disappointment with it turned me off from the wonders of the microscopic world for nearly 50 years until I finally bought a really good scope.  Overcoming adversities is a skill that all young people need to develop, but one shouldn't expect a kid to develop that skill too soon.  In my opinion, this particular radio is not a good one for a young person to build because of the faults already mentioned and the fact that they would end up with something so utterly inferior, they would never be able to use it for anything practical or even want to show it off.   Again, I apologize to Mr. Kitchen and his friends for being so negative and for any hurt feelings, but I feel compelled to be honest here.

You just can't beat Armstrong's original idea
     After three days of trying every idea I could think of and changing the values of several of the components, I finally decided that I couldn't live with this design any longer.  Well, maybe not all of the design, perhaps I could keep the RF stage and I could keep the audio amplifier stage, but everything else had to go and in its new incarnation, the regenerative detector would have to be an Armstrong type and I'd have to use a FET for the detector.  

     Looking over the circuit board, I formulated a way I could put an FET in there by removing some parts, adding others, grinding out a few traces and grinding in a few new ones.  Actually, it was rather easy to convert the circuit board over to my new design and in a single evening  I had all the modifications done.  I put in all the parts and mounted everything in the little chassis as before.  I even mounted a nice big (3 inch) speaker in the little chassis.  Here's what my radio's schematic looks like now:


My Armstrong FET shortwave radio.
This radio works well and it's something like this I originally wanted to build.

     What a huge difference between the two configurations.  This particular design is stable, it sounds great and has much more volume than the other design.  This radio really works well and I am extremely pleased with it.  I have it adjusted to cover from 3.5 mHz to 8 mHz (or megacycles, as we used to say) and the tuning and regeneration control is smooth.  The RF stage doesn't pull the detector and cause all kinds of unwanted regeneration effects like the NPN version did and even the volume control is nice and smooth.  

    Although I am using a really nice, very old dial with precision gear reduction, the tuning is so sharp that it is hard to get it right on frequency without a lot of trouble, especially on SSB.  To overcome the sharpness of the tuning, I installed a really excellent little fine tuning control which uses an ordinary 1N4007 rectifier diode as a variactor.  By the way, I built the fine tuning control on the potentiometer itself so that none of its components are mounted on the circuit board.  

 The circuit elements are as follows:
1)  The RF stage, which uses a grounded base amplifier.  The signal level goes smoothly from loud to soft as the RF Gain Control potentiometer's goes through its travel.  I had expected a lot less linearity, so this control works better than I would have believed.  
2) The Armstrong regenerative detector with its tickler coil and throttle is, of course, the heart of the project. The way it is configured, it is easy to tune, stable and fun to use.  
3) A LM386 0.25 watt audio amplifier that is configured for a voltage gain of 200 (which is its maximum).  As mentioned, it is arranged to be fed with a 100 K ohm potentiometer, which I've never seen done this way before, but seems to work just fine.  I have it connected to an internal 3 inch speaker and it really pumps out the sound.

What Armstrong never knew
     You may have noticed that there is a subtle difference between the way this FET is configured and the way a thermionic triode tube (like my 1H4) is configured.  After Armstrong figured out how the Audion tube actually worked (by thermionic emission of electrons and not by positive ions), he discovered that the grid would self bias and become negative due to picking up electrons from the stream that left the hot cathode on its way to the anode (plate).  All he had to do was select a "grid tickler" resistor of sufficient value (like 1 or 2 megohms) that would allow the tube to self bias without becoming too negative.  Too much resistance or an open circuit and the tube would self bias to cutoff, but too little resistance and the bias would be too small and the tube conduct too heavily and would be at the wrong part of its conduction curve for amplification.

     With the FET, the equivalent "gate tickler" resistor shown will not have the same self biasing effect since there is no way for the gate to pick up passing electrons to become self biased.  To bias the FET properly (make the gate "negative" with respect to the source (or cathode) and thus set the current through the FET to the right level), it is necessary to have a bias network between the source and ground.  Biasing is accomplished by simply using a 10K resistor and a bypass 0.001 MFD capacitor.  It just so happens that this is also a really excellent place to tap off the audio too.  (By the way, you might want to experiment with a resistor between 5K and 10K in this circuit and determine for yourself what value works best when listening to SSB)     

     When listening to AM broadcast, the throttle should set the regeneration just slightly below the threshold  of oscillation.  At this level the FET is working at the correct bias, current flow through the FET is proper and everything is good.   When the FET goes into hard oscillation, as happens as you tune to a higher frequency or when listening to Single Side Band (SSB) or Morse Code (CW), the FET conducts way too much and goes into a kind of run-away.  The current through it is all wrong and it starts acting squirrelly and if the current rises too much and the voltage produced at the Zener diode looses regulation, it gets really, really squirrelly.

     A self biased tube does not experience run-away under these conditions because the more it conducts, the more electrons the grid picks up and the more negative it biases itself.  Because the gate of an FET can't pick up extra electrons and become increasingly negative like that, putting a high speed diode (the 1N914 shown in the schematic) in the gate circuit insures that extra negative bias will be automatically produced to keep the FET under control.  With the diode arranged thus in the circuit, it allows negative bias to rise above the set value as oscillations gain in amplitude and thus the FET's current and operating parameters are kept where they should be.  This diode works great to  " de-squirrel  "  the operation of the radio when listening to SSB or CW signals and I recommend putting one in there.  Of course, there are lots of diodes out there, but be sure you use a fast switching type in this circuit.

     At least, that's what I think the 1N914 diode is doing to the gate circuit.  I'm sure the smart guys who really know their theory will soon be setting me right about all this, so stay tuned for a better explanation why this diode in the gate circuit works so well.

Back to the project
     To protect all the circuits, I'm using a 1N914 diode to block reverse voltages in case somebody tries to put the battery  in backwards while the set is turned on.  Yes, the connections on top are polarized and normally you wouldn't have the set turned on when changing batteries, but I like to have my stuff fool-proof whenever possible.  Why a 1N914 diode?     I have a lot of 1N914s and they will easily handle the current, but any diode will work just as well.  You have a lot of 1N4007 or 1N4001s?  Yeah, they will work fine too.

     Finally, I left the high impedance audio control potentiometer alone since it works smoothly throughout its range and the audio level in this configuration sounds just as loud as when using a more conventional 10 K potentiometer.  I discovered that there was some kind of audio oscillation that started when the potentiometer was set all the way open, but that a small value resistor or choke coil easily eliminated it.  I guess I should have added some RF filtering here, but a simple resistor in line with the potentiometer's high side works just fine.

      As a future addition,  I want to experiment with a band switch to short out some coil windings so I can extend the range of the set up to 15 mHz or so.  I think it would be nice to have two bands, 3.5 to 8 and 8 to 15 that would be selected by a simple toggle switch.


My FET regenerative radio project inside showing the highly modified circuit board.


Final thoughts on this project and some suggestions
    Well, in words and pictures, that is the story of  my latest regenerative radio project.  If you are interested in building a similar radio, I suggest you follow Mr. Kitchen's advanced regenerative radio design but strictly avoid his "Beginner's Scout" design.  It will help a lot if you can get the right circuit board for the project, but if you are careful and use those stick-on strips and pads, a perforated circuit board will work wonderfully for you.  I have recently built several BFO's and HF buffer amplifiers using perf boards and stick-on pads and they work just great and look good too.  If you have to, you can use the "dead bug" method where you use globs of solder to connect everything and it will work well at these frequencies too, only just don't show anybody the insides of your radio.  It works, but god is it ugly!

Credits
with some personal thoughts and philosophy you don't have to agree with
     I'd like to thank the long deceased Edwin Armstrong for the many invaluable contributions he made to understanding electronic devices and circuits and for formulating the ideas behind most of the neat stuff I've built over the years.  I'm sorry you lost your temper, hit your wife and jumped out of a window to your death, but I've been screwed by evil villains like David Sarnoff myself and I think I know a little of how you must have felt.  If it means anything now, I too acknowledge the fact the U.S. Supreme Court was wrong, you were right, Lee Deforest was a fraud and he received way too much credit for things he never even understood.  I'm sorry, but RCA was right about the need for FM to move up to the VHF high band.  The truth is, some of those young engineers actually understood your invention better than you did.  It happens all the time in high technology where us old guys get beat out by the whippersnappers and have to take an early retirement.  If I could, I would like to tell you about what I have discovered regarding money, recognition and happiness. What I've found is that there is no hateful person and certainly there is no amount of money or fame that is worth sacrificing your happiness, the happiness of those you love and especially your life for.  Greedy, ruthless, scheming, manipulative bastards like Sarnoff may cheat you out of your money, the recognition you deserve and your plans for a better world, but they can take your happiness only if you give them the power to take it.  We should never give those people that kind of power.  Screw the money, the fame and the whole sorry lot; it won't buy you anything if you end up killing yourself or if, in your frustration, you hurt the ones you love.  It doesn't take all that much to live comfortably and happily and, in the end, we all finish up dead and forgotten with no way to take it with us anyway.  Naked you came forth from nothingness when you were born and naked into nothingness did you return when you died, not withstanding your accomplishments in life -- as shall we all in the end.  

     Finally, I'd like to apologize to Mr. Charles Kitchen for the mean (but true) things I said about his Beginner's Scout Radio.  However, I'm not taking anything back.  I do want to thank him for all the ideas that I shamelessly ripped off from him.  I also want to acknowledge that most of the schematics I'm presenting here were originally drawn by him and that I only modified them.  

The End
Having arrived this far, obviously you have a superior attention span and reading ability that far exceeds that of the
majority of web users.  I highly value the opinion of people such as yourself, so I ask you to briefly tell me:
Did you enjoy this article or did it suck?

If you have any detailed comments, complaints or suggestions, please
E-mail me directly

If you liked this article, maybe you would like to read about

The First Regenerative Radio I ever made

Or perhaps you'd like to read my essay on
Early Coherer and other radio detectors.

Or maybe the article on my

High performance Heathkit CR1 crystal radio.

I have made a working prototype of a small and cheap crystal radio based on the Heathkit CR1

A crystal radio project for advanced students and hobbyists

If you like reading about building home made radios up from scratch, perhaps you would like

My Magnum Opus homebrewed ham radio project



I have many other radio articles on my website, so perhaps you would like to
from my list of interesting old radios.
 
Or, you can try to find something interesting searching around on
My Home Page